2022 Morgana DigiFold Pro XL Automatic Paper Folding Creasing Perforation System

The DigiFold Pro XL with new vacuum feeder, running at 6,000 A4 half fold sheets per hour, with no loss of accuracy!

Morgana DigiFold Pro XL
The DigiFold Pro XL is the latest addition to the Morgana DigiFold family. Developed on the well proven Morgana DigiFold Pro, built with our unique, open design, suction feeder that handles stock sizes from 210 - 1300mm in length. This heavy-duty automatic creasing and folding system is designed to complement mid to high volume digital and offset production presses. The Morgana DigiFold Pro XL is designed to complement the long sheet capabilities enabled in the production printers of today. It features a standard pull-out extension that enables sheet sizes up to 1300mm. This opens the door to new applications, such as covers for landscape booklets, book covers for oversized perfect bound books, multi-panel brochures and many other applications made from these long sheets. The DigiFold Pro XL is equipped with the latest version of Morgana's DynaCrease. The creasing blades can now be easily changed without the use of tools. An additional static crease option can be installed to enable the full range of crease and perforation options, such as tear out coupons and reply cards.

Morgana DigiFold Pro XL Key Features
• Folds up to 6,000 A4 per hour / crease only - 7,500 per hour
• Max loading capacity up to 200 mm
• Top fed vacuum feeder, ensures stable production for long
runs.
• Fully automatic operator functions. Key in sheet size, media
type and thickness and the Pro XL will automatically set
speed, roller gap and fan settings
• A unique air knife system for sheet separation.
• Full cross perforation available(EXTRA PERF CARTRIDGE REQUIRED AND NOT INCLUDED), plus up to five inline
perforation/scoring wheels.
• Up to 30 creases per sheet (static crease)
• Equipped with both a belt-stacker for folded sheets and a
delivery tray for crease only jobs.

Intuitive user interface
An intuitive colour touch screen with a run screen that gives you a complete overview of the job in progress. Basic adjustments can be made "on the run" and access to crease and fold patterns is simple. The user interface is available in multiple languages. With new 'Auto-settings', this truly unique function takes care of the roller gap settings, speed adjustment and fan settings, removing time-consuming adjustments of various settings. The DigiFold Pro XL can be connected to the BST-4000 Beltstacker for increased stacking capability and easier handling of batch
folded sheets.

Open design feeder
The system is engineered to simplify the loading and unloading of long "slippery" stacks of paper. The loading and unloading areas are an open design to make it easy to monitor performance and make changing from job to job fast and efficient. The new open feeder design is capable of efficiently feeding a wide range of media types and weights. Equipped with automated vacuum feed technology, specifically designed to handle the widest range of preprinted media. The Morgana DigiFold Pro XL comes with a fully automatic belt
stacker for folded sheets. It also has a catch tray capable of stacking up to 900mm long sheets in the standard configuration. The two-in-one stacker combination let's you switch between crease or fold jobs from the user interface, no need to reconfigure the machine.

Integrated storage
There is also a large storage shelf located below the feed bed in the back of the Pro XL, the tool kits that are included are located here. There is also enough space to store the feed deck extension table when it's not needed, plus room to store accessories such as crease and perforation tools in the integrated storage shelves.

Specifications

Morgana DigiFold Pro XL

Max loading capacity 200mm / 7.8''*
*100mm / 4'' for sheet lengths above 700mm / 27.5''
Max paper size W x L: 385mm / 15'' x 700mm / 27.5''*
*385mm / 15" x 1300mm / 51" with extension table
Min paper size W x L: 93mm / 3.89'' x 210mm / 8.25''
Max paper thickness: 400gsm / 0.015''
Min paper thickness: 80gsm / 0.0035''
Max sheets per hour: 6000 Sheets per hour, A4/half fold, one crease only 7,500. DynaCrease standard
Max number of creases per sheet: 30 (with optional static creasing tool)
Min crease to crease distance 0.1mm / 0.0039''
Stacker capacity: 120
Footprint with table extension: 2765mm / 108.85" x 730mm / 28.74"